Warcraft, the Duncan Jones-directed fantasy epic from Legendary Pictures, based on Blizzard’s massively popular game franchise, combines digital effects with an army of physical props, armour and weaponry. Wētā Workshop manufactured over 90 suits of armour and more than 600 weapons to kit out the arsenals of Warcraft’s human stars: among them, Sir Lothar (Travis Fimmel), King Llane (Dominic Cooper) and Lady Taria (Ruth Negga). 

To replicate Warcraft’s ultra-polished aesthetic in a series of swords, spears, daggers, axes and armour, workshop supervisor Rob Gillies led the crew through a complex, labour-intensive project that called upon the A to Z of our workshop's specialties.

For armour, the challenge lay in translating Warcraft’s highly stylised computer game proportions, into functional, wearable, elements. “Converting the game-world proportions of Warcraft into those of the real world was a unique challenge for us,” says Rob. “We had to make sure our armour and weaponry could be worn by the actors on-set, while also capturing the larger-than-life essence of the game.” 

Thankfully, Wētā Workshop had the benefit of working from concepts and models supplied by Warcraft production designer Gavin Bocquet and costume designer Mayes C. Rubeo. Through a process of prototyping and movement studies using body doubles, the workshop achieved a wearable finish that stayed true to the original designs. Beginning as prototypes made from semi-rigid foam, the final components were 3D printed and cast in urethane ready to do battle on-set in Burnaby, British Columbia. 

Nothing is as it seems in the world of film, and battle-ready weaponry is no exception. Wētā Workshop crafted hundreds of background weapons from foam and rubber, with special cut-down blades for scenes on horseback. Stunt weapons were manufactured out of soft foam and even bamboo. Through clever design and paintwork, they’re indistinguishable from their steel and bronze counterparts. 

Over in the armoury, Wētā Workshop’s resident swordsmith Peter Lyon was called upon to create a series of intricate aluminium “hero” swords for the lead actors. Peter used milling machines designed by Workshop engineer Jordan Thomson to fashion a series of beautiful swords with decorative blades. To embellish the hilts, the crew 3D printed replicas of semi-precious jewels, cast in resin. 

In the end, Wētā Workshop’s final tally for Legendary Pictures’ armour-and-effects-laden fantasy epic lies at nearly 700 individual pieces.